 |
Honda VTR1000 Superhawk, 98 and up
Factory Pro Series H77
The VTR1000, with the addition of a
set of slip-on mufflers, makes one of the nicest v- twins sold recently.
|
EVO Shift STAR Kit available
FIX clunky Honda shifting - eliminate missed shifts - make
in-town driving silky SMOOTH - Closest thing to Formula 1 paddle shifter for
a motorcycle!!
Call 800 869-0497 for info!
I put an EVO Shift STAR on my Superhawk recently and it made a
huge difference. New bike bug bit and now I need one for the '04 CBR100RR!
(It's ready!)
Great product.
Thanks,
Brad Crawshaw
|
Air Filters
|

BMC Air Filter
FI-BMC-14404R $89.95 USD
|

Factory Pro and
BMC have produced the finest cleanable air filter for the VTR
that is available. Manufactured to European standards -
High quality injection molded filter frame
features integral breather plates, like the original filter. Actually,
after seeing and using one of the BMC filters, I'm don't know why anyone
would use any "other" aftermarket filter! Yes - we are the US BMC importers!
|
|
Carburetor Tuning Kits
|

CRB-H77-1.7-RK
For Maximum low, mid and topend power for
Road and Track
$149.95 USD
|

This kit requires a bit more work
to install than the 1.0 or 1.1-ti ProKit. The advantage is that the
kit will produce a bit more power at all rpms than any standard, drop-in
style kit. Tuning is actually easier after the installation at base
settings.
There is no loss of lowend power.
Although not tested, there's no good reason why the 1.7-RK Kit
wouldn't be useable with a completely stock exhaust system with stock
mufflers.
This is simply the best kit.
The BMC filter is the nicest air filter available for the VTR - it's
one piece, instead of the other filter that is available, which is a
multi-part, comparatively complex unit.
Use below listed the Ignition Advance for best mileage and performance
-
Emulsion tube information!
Also - as with ALL VTR1000's - the TPS must be checked and set
to 500 +/- 10 ohms - or low speed cruise smoothness is impossible
to attain!
They have been seen as much as 900 ohms as delivered.
July 2006 Adrian Davis wrote:
hi marc, your
advice about the tps on the vtr was spot on. mine measured 919
ohms after taking it down to 509 ohms, its a different bike
and returns 120 miles per tank as apposed to 90.
its running sweet.
thanks again - ps: your website is ace.
|

CRB-H77-1.1-TI $109.95 USD
Ti ProKit carb
kit
|

Titanium needles for lifetime use.
Adds more low-end / midrange, if the proper main jet is selected, more
top-end power. Easy to install and tune - no slide drilling. The Ti
ProKit has the same needle profile as the 1.0 kit.
Works with a completely stock exhaust system, stock headers and
full systems and has enough jets for the BMC air filter.
Emulsion tube information!
Also - as with ALL VTR1000's - the TPS must be checked and set to 500
+/- 10 ohms - or low speed cruise smoothness is impossible to
attain!
They have been seen as much as 800 ohms as delivered.
|
|
Ignition Components
|

RTR-HON-77-04
$89.95
|

Improve MILEAGE!!!! (and power)
Our suggested standard advance rotor advances the timing 4 degrees.
With stock engines with stock compression ratios, there is more power
everywhere. Part throttle power is improved - helping corner exit speeds.
Improved in-town drivability. .5-1.5hp top-end increase. The VTR's
poor mileage is increased, also - as much as 10% under cruise conditions
from reports back.
Works with or without a Carb Recal Kit - Works with stock and
aftermarket exhaust.
~$59.95 USD
|
|
Transmission Shift Improvement
|

SHFT-EVO-HON-77
$199.95
|

Quicker and easier shifting - Virtually eliminates missed shifts
- All the local trackday bikes have this simple mod done to them -.
Prevents gear and fork damage caused by missed shifts - Used by most
AMA teams. Transforms the bike's shifting - The world's greatest
secret mod.
Installation 1-2 hours. - includes small shift cover gasket, new FP
EVO Detent STAR, new FP microbearing Detent Arm and new FP
recalibrated Detent Spring.
..........................................................
General professional Transmission setup - in case you were
curious -
-
A great (read as 5 to 10 hours
of labor) gearbox job generally
includes:
-
Shimming to minimize lateral
play on the gears. (to builder's judgment)
-
Shimming to move each fixed gear
closer to it's sliding mate (but not too close) (to builder's
judgment)
-
Shimming shafts to move the assembly
closer to an optimum position. (to builder's judgment)
-
Using a surface grinder to make
your own custom thickness shims.
-
Making sure that you place the
"rounded" side of the circlips against any shim or gear
-
Checking and adjusting shift
mechanism "fingers" on the shift star "pins". (to builder's
judgment)
-
Checking, replacing gears with
worn engagement dogs and slots - or undercutting worn engagement
dogs.
-
I tend to try to use as little
angle on the undercut, as the more undercut angle, the more
you have to let off the power to get the gears to separate
- important when not using a "quickshifter" or "air shifter".
-
Deburring of most gears, most
shafts, the shift drum and the shift forks
-
A commercial facility, such
as Supertech, owned by the iconic Dennis Zickrick, in Colorado,
does metal finishing and low friction coatings.
-
I don't recommend cryogenically
treating powdered metal gears, like most Japanese type
gears are - I don't feel it's a good use of the process. I know
that I'll get some flack on that. I'm not saying that "cryo"
is bad, as I do use it at times for pistons, springs, knives,
unfinished gun barrels... just not powdered metal gears
or large finished machined castings.
-
Additionally, separate from the
gears and shafts, there's the shift mechanism (shift shaft,
selector device, shift fingers, detent
arm and spring, detent star)
-
Checking straightness of shift
shaft (sometimes they get bent on the left, shift linkage /
rear set side)
-
Polishing sliding parts in the
shift mechanism (to decrease friction of shift drum rotation
- and "quicker is better")
-
Reducing friction of the detent
arm (arm needs a bearing - which we make
as a model requires and "quicker is better")
-
optimizing detent arm spring
pressure (if the spring pressure should be changed, we make
- and "quicker is better")
-
optimizing detent ramps (if the
ramps aren't right, we make replacement "stars" - making it
"quicker")
-
Adding an
EVO Shift STAR kit - In general,
if the gearbox is setup "alright" (I would say that
most stock, original, undamaged transmissiona
are "alright"), that just
adding the EVO Shift STAR kit is going to be
80% to 90% of
what is theoretically possible in improving shifting quickness,
reducing missed shifts, decreasing rider effort and protecting the
shift forks and gear engagement dogs from
damage caused by missed shifts.
-
How do you know that a
transmission is shifting quicker and more reliably?
-
You can feel it when riding.
-
Even when hand shifting
on the bench, it's easier to get out of gear and "snicks"
into gear, rather than "clunks" into gear (yes, most Kaws
won't shift into 2nd unless the output shaft is spinning
:-)
-
You notice that you only
have time to slightly "twitch" the throttle off a teeny bit
between shifts and hardly have time to pull the clutch lever
even a little before the bike's already in the next gear.
-
You "try" to miss a shift
on bench or riding and almost can't.
-
Your "quickshifter" equipped
bike shifts clunkily after an EVO Shift STAR kit install and
you have to decrease "shift kill time" by 15 to 20ms to accommodate
the EVO STAR's quicker shifting.
-
That 15 to 20ms is now
converted to "engine power" time, rather than "engine kill"
time. That will improve power delivery time on a racetrack
and at the drags.
-
Funny story - an AMA
team called up and said the bike's shifted awfully clunky
after the Shift STAR - I was mystified and in talking, we
couldn't figure out why the riders claimed the clunkiness
- as in the pits, it was def. quicker - and didn't even
think to ask about whether they were using a quickshifter.
They called up later and said that they figured out that
the "quickshifter" was now killing the power too long and
it was perfect when they decreased the shift kill time.
-
BTW - for roadracing,
a perfect QS system will have several factors to program.
Should still be pretty easy to sort out - and there's
nothing commercially available as or Feb 2009, and that
includes the guy who supposedly built his own Suzuki
ecu, (well, he did make the box at least - the ECU seemed
to be a repackaged EFI Technologies ECU according to
the software) on the market that's "right" for roadracing,
though most all are are fine for drag racing and
"alright" for roadracing.
Imagine
Last lap, last corner, 110 mph, two wheel drift... passing on the outside,
bike carefully controlled by just the subtlest of weight transfer and
just a "fingertip touch" on the throttle... you run out of rpm and need
to upshift to complete the pass.... you need to shift.... it's ok....
a tap and you are in the 4th, still in a drift....... you keep slightly
pulling... around.... slowly past....
you win.
It's everything that I ever wanted to do to a shift mechanism
-
Slightly stronger detent spring - a new MicroBearing detent arm
and the final piece... A completely redesigned, empirically refined,
multi angled, variable radii, repeaked and valleyed:
EVO-7 Shift STAR
This part will totally change the feel of the bike as a whole. The
shifting effort is lighter - and the speed at which the gears actually
engage is dramatically improved - Quicker, easier, shifting -
A "twitch"
on the lever and the throttle and you are in the next gear! Perfect
for track use and road riding for effortless downshifts into a corner
and just a "tap" to upshift without any more than a "twitch" off the
throttle -
That's
not even mentioning that missed shifts virtually disappear!
In town? Low rpm cruise in second - shift to third?
So quick and smooth that it will surprise and amaze - NO more clunky,
lazy shifting in town - As I said - it's totally different and improved
-
Proven
concept - Virtually all the Factory Pro Support riders in the AMA and
WERA multi- Champions Vesrah Racing tested and proved the EVO-7 Stars
in 2003-2005.
Stock
shift performance that everybody used to take as a "given" will be regarded
as "slow and lazy" after riding an RC-51/ SP-1/2 or VTR1000 with this
kit -
Kit includes
a new detent arm with a low friction microbearing roller, a performance
shift spring and the NEW Factory Pro EVO Detent Star.
Make shifting
MUCH quicker and virtually eliminate missed shifts.
Just remove countershaft sprocket, water pump and
shift mechanism cover.
Installation:
Remove right side clutch cover.
Remove clutch assembly (impact wrench and large socket set required)
Install new EVO Shift STAR, Microbearing Detent and and Factory Pro
Detent Spring>
Reinstall clutch and cover.
No case splitting required
Estimated install time:
1 hour, if you are super quick and have all the tools laid out.
1.5 - 2.5 hours at normal human speeds and what we would charge for
in our shop.
3-4 hours if you are a "working hobbyist" and have impact and sockets.
6-8 hours to a week if you are a journalist and not on a deadline.
And 1-2 months if you let me do it. :-)
Marc
800 869-0497
|
|
|

SHFT-PRO-HON-77
Trans
Detent Arm Kit~$99.95
USD
|

Make shifting MUCH
quicker and virtually eliminate missed shifts. Factory Pro's Transmission
Detent Arm Kits make the shifting perform as well as the rest of the
bike!
See
EVO KITS......
|
|
Honda VTR1000 *******True Rear Wheel HP
|
| Test # |
Test Description
|
from |
to |
changes |
Results |
|
Test
#1: |
- Stock vs. ~2 inch id race slip-ons
- Factory Pro Carb Recalibration Kit
|
stock exhaust and stock carburetion |
to
|
slip-ons and CRB-H77-1.0
Factory Carb Recal. Kit |
More power and response everywhere. |
|
Test
#2: |
- stock ignition timing vs. RTR-HON-77-04
- Race Slip-ons, H77-1.7-rk
|
stock ignition timing |
to
|
RTR-HON-77-04 Ignition Advance
Rotor |
More power at full throttle, more
power at part throttle, Better fuel mileage reported by everyone who
reported. |
Actual Screen on EC997 Eddy
Current Dyno
CRB-H77-1.0 or 1.1-TI Carb Recalibration
Kit
Ignition Advance Test
(different bike from above)
Actual Screen on EC997 Eddy
Current Dyno
This graph shows the difference between original ignition timing and our +4 Advance
Rotor.
The +2 and +6 rotors, when used with Factory Pro #1.7-RK RaceKit, did not make the
same improvements throughout the powerband.
The 1-2 True HP increases show part of the picture, but a big improvement in throttle
response was realized, with more snap response evident at every rpm.
Results with the standard
#1.0 or
#1.1-TI Recalibration Kits should be
similar.
(Remember, these HP numbers are
True Rear Wheel
HP Scale, measured on an EC997 Eddy Current Dyno, so they will be 12%
to 18% lower than lightweight inertia dyno readings!)
Tech
Carb Tuning
Throttle Position Sensor setting
-
MUST be set at 490 ohms at idle setting
-
Unplug from harness and measure sensor across 2
of the 3 leads.
-
It's common to find them set at 800 to 900 ohms.
-
If the TPS is not set correctly, idle and CRUISE
quality will be poor / too rich.
-
It may be necessary to remove the brass collar.
-
Use 5mm x 12mm to replace torx bolts.
-
Emulsion Tubes
-
They are different - front to rear
-
The rear one is leaner at cruise than the front
(as delivered)

-
For persistent over richness, you can use another rear emulsion
tube to lean out the front cylinder. The higher holes delay the onset of
fuel delivery. Diagnosed by the need to have the front fuel screw almost
closed for best idle - That's a superb test for pilot jet size.
-
Best idle should be obtained between 1.5 and 3 turns out
- if you have the correct size pilot jet and TPS adjusted to 500 ohms and
you don't need a rear emu tube in the front - as some vtr's require -
Links
Feedback:
ignition advance 1
From: Marz <marrz@primus.com.au>
3:28 AM
Subject: Kit Parts
To: info@factorypro.com
The advance plate has made a difference to mileage and throttle response,
just like you said it would... It's so hard to find companies that produce a product
that actually does what it says. Keep up the good work, I'm one happy customer so
far.
Feedback
Subject: Re; Jet kits results...
Date: Fri, 27 Oct 2000 09:26:09 -0500 (CDT)
From: bike-freak@webtv.net
To: info@factorypro.com
Just a quick note to tell you what a fine job you do on R&D. I just installed a
Ti kit in my 99 ZRX (Kerker slip-on, K&N filter, foam removed from snorkel throat,
and trimmed side cover). 100 mains, e-clip on 3rd slot, and 2.5 turns on mixture
screws. Pulls great from idle to redline using your recommended base settings. By
the way my other 3 bikes (98 VTR, 97 Bandit 1200S, and 94 CB1000) have had the same
results with your kits. I never even consider purchasing kits from you know who.
Thanks again for well researched products.
John
HawkRider0@aol.com wrote:
Hi,
Just got a 1.1 Ti kit for my '98 Honda VTR1000. What are your recommended
carb settings with a K&N filter and Sudco or Hindle slip-ons? Power is great where
I have it. I never thought wheelies could be this easy!
But...idle fluctuates between 900-1400 rpm depending on heat of
the engine, and sometimes it dies when coming to a stop. My current settings are:
#50 slow jet
182 main front
185 main rear
clips on 4th from top
mixture screws 2.5 turns out
I'm thinking I need to turn the mixture screws in about 1/2 turn. What do
you think?
Thanks!
Greg N.
Charleston, SC
Hi Greg,
Try just adjusting the front cylinder fuel screw only for best possible idle. Once
you've done that, adjust the rear cylinder fuel screw.
Don't fret if they are different.
Once you've done the best you can with this method, email settings. Sometimes, there's
more that can be done - but you have to do the fuel screws first to diagnose!
There are NO absolute settings for EVERY vtr!
Cheers!
Marc
From: Dmowen5@aol.com
Wed 5:28 PM
Subject: VTR 1000
To: info@factorypro.com
I installed a spark advancer, works great, doesn't seem to vibrate as much as before.
Could be that my nerve sensors are gone. Anyway it sure runs great.
Needles are in the #5 pos. and #182 jet in front carb and #185 rear works great.
Thanks for all your help in the past.
Don Owen
Hey Guys, got a question, I have a Dynojet Stage
1 kit installed on my bike, I can't seem to get the thing tuned right, everyone
recommends your kits, however, since my slides are already drilled will
this be a problem switching to your kit? I honestly know little about
what drilling the slides does, or if it will be a problem, so before I buy
your kit just wanted to know what the rundown was going to be.. Thanks
Alot, Josh
2001 Honda SuperHawk 996 (VTR1000F)
Use 5 minute epoxy to seal the overlarge holes and a very sharp
(aka: "new") drill bit to redrill them smaller.