(not final spec stacks!)

How about:

2.5 True hp at 7,000 rpm
6+ True hp at 12,000 rpm
4.4 True hp at 13,000 - 14,000 rpm
 with just a change to the new Factory Pro Billet stacks and fine tuned with TEKA SFI?

The 00-05 Suzuki 750's, unlike most other bikes, change fuel delivery rates to the slightly leaner side or the richer side when stacks profile and lengths are optimized - or sometimes richer, as the case turned out to be

The  BLUE  line is the Factory Pro V Billet V Stacks, without fine tuning the stock computer with a Teka SFI Fuel Injection tuner. Better than stock at every rpm point.

One thing that I'll throw in here -

For years, most professional tuners have been aware of the sag in power at 12,000 rpm - It's there on most stock 750 Suzuki's and you can even see it on a dynojet dyno.

I'd take a guess at this time and say that it looks like it's caused by the stock rubber velocity stack design.

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dealers!

GSX-R750, 00-05  Billet Velocity Stacks

pn: VEL-S51-6035 
$279.95


international buyers will be billed $32 additional for shipping

International orders will be billed additional $24 for shipping

The  RED  line is with the addition of Factory Pro Billet V Stacks, with a few moments of care, tuning on an EC997 dyno with the Suzuki tuner's secret, TEKA SFI.

The  GREEN  line is the stock stacks with Yoshimura exhaust and BMC or K&N air filter

The stacks that we developed look nothing like the stock rubber stacks and we seemed to make more power at every rpm point and there's not a hint of a power dip at 12,000 -

800 869-0497
Marc




SHFT-EVO-S70

S-70 "Mark 1" Detent Star
$139.95
(new manufacture)

International buyers will be billed additional $18

Call
415 491-5920
to order

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dealers!

GSXR Transmission Shift Mechanism Kit
The "Paddle Shifter" for your foot -
The 00-05 750's (and 1000's and 600's!) need help in shifting. Track tests report that 2nd gear had a repeatable ability to pop out into "neutral" under hard acceleration.
Aside from that, the late style gsxr shift action is very flat feeling and gives very little tactile feedback as to confidence that it's really in gear or not. I hate it when you shift and you can hear the shift mechanism sort of  lazily "kathwaka" into it's final gear location. I like a confident, proper "snick"!
They had it so close to "almost good"  in 98-99 - I'm not sure why they changed it for the "non-better".... Oh well - After redesigning and testing and redesigning and testing, and redesigning and testing...... I now see how easy it is to get it wrong, though.
We have a new detent "star" with a copyrighted profile (yep, the "science failed, so, it's artwork - so it's copyrighted) that includes a particular combination of compound arcs and radii that produces a shift action that makes it almost impossible to miss a shift ("almost" is the key word here!), especially 2nd gear. At least, if you miss 2nd, now, you will be REALLY surprised - cause it's now such a rare occurrence.
Downshifting confidence is 100% easier and better, also. Maybe that's just as important as not missing upshifts!
I'm happy with the "star" and couldn't possibly change it for the better and I figure that it will take Suzuki 2 years to copy it!
New manufacture:
Beautifully machined on 8 Axis CNC machinery, machined from solid CroMo steel bar stock, heat treated, Gold Zinc plated, a complex radii, beautiful part.
 
 

Graphic10.jpg (67862 bytes)

 
$695
base unit - accessories extra

Tune 1 - tune 100.

The Suzuki ECU tuning tool the industry has been missing until now.

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dealers!

Teka  "SFI"  Fuel Injection Tuner for Suzuki.
USA NATIONAL Championship Winning Performance!
2005 Hooters / Michael Barnes / Full Spectrum - 6 US track records!

Wide range with fine increments - perfect for late model FI Suzuki motorcycles.
Taking the Fuel Injection by storm.

Most reliable of all FI fueling tuning tools.
Does NOT lose maps or cause ignition scatter (more high rpm power - better low rpm smoothness.

Teka allows the user to dial in Suzuki fuel injection systems. Adjusts low speed / idle (unlike other permanent add-on boxes like pc/yems) and also adjusts different ranges of throttle opening, up to and including full throttle.

IDLE CIRCUIT: Make changes as bike is running, real time, unlike other FI adjuster boxes - absolutely saving time when adjusting the low speed mixture. Select a cylinder and make it richer or leaner - as the bike is idling. Just like adjusting fuel screws - except you don't get your hands dirty!  Makes idle adjustment a 3 minute joy instead of a 15 minute, vague, aggravation!

RUN CIRCUIT RANGE: Make changes as bike is running - on road or dyno. Teka extends the range, as compared to Yosh box, from max. 10 to max. 20 for those high hp applications and when you need more fuel, like our 2000 model gsxr750 that thrived on +5 at part throttle and +15 at Mid Throttle and -2 at Full Throttle.

RUN CIRCUIT INCREMENTS:
Teka provides smaller throttle position increments, too. 1% to 10%, 11% to 25%,26% to 50%, 51% to 75% and 76% to 100% in proto Teka. Addresses Hayabusa off-idle glitches, where you need to richen up the "very small throttle opening" or just above that to address "hiccups".

Check the fueling on your local Low Inertia 4 Gas EC997 dyno, adjust the stock ECU for maximum power, set it and take your Teka Fuel Injection Programmer away with you.  That's good for 1-2 True HP over pc2 on a Hayabusa installation when tested under load on real dyno.
 
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COV-SUZ-51-LH-KT
(00-03)

COV-SUZ-52-LH-KT
(04-05)

COV-SUZ-51-RH-KT
(all 96-05)
Billet Engine Covers
$279.95 LH
$109.95 RH
Call to order a set.

10% discount when ordered in a set!
Ask for it!

NOW AVAILABLE!! 
with Patented Integral Sliders!!!
For Race or Street use. Absolutely the strongest cover you can buy. Highest strength / weight ratio available! Maximum protection at under 1 pound of additional weight!
More cover thickness than stock on both RH and LH side covers.
Crashes well.
Visible on LH side - Can be show polished to a mirror finish!
The RH "slider" is a short unit, and is designed to fit behind the stock fairing to add support to the fairing in case of an "upset".
Includes: Covers, gaskets and replacement stainless steel allen screws.
The BEST, most protective billet aftermarket engine cover in AMA Pro Racing!
Required in many other race organizations.

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dealers!

 
TEKA box
 Click here to be on waiting list
In progress.
The TEKA FI system is an add-on box that either intercepts sensor signals before entering the original ECU (Engine Control Unit) or modifies the FI sensor or ignition coil outputs after leaving the stock ECU - or a combination of the two, in order to modify ignition timing and cylinder fueling for increased power.
The unit is an advanced example of the pc2 and 3 concept and avoids the pc2's power losing ignition scatter problem.
research
 



BMC air  filter system
FIB-SUZ-35404R
$84.05
IN STOCK!!
THE HIGHEST HP FILTER AVAILABLE!!!

Designed by the same Italian craftsmen that developed Ferrari's F1 Air Filters - this filter filters well, flows more air and lets the engine make more power than the stock air filter.
Cleanable BMC air  filter systems (avail. direct from Factory Pro) for more power - click here   for more information.

True Rear Wheel Horsepower tm scale - difference between other scales.

 



BMC air  filter system
FIB-SUZ-35404S
$74.95
IN STOCK

Designed by the same Italian craftsmen that developed Ferrari's F1 Air Filters - this filter filters well, flows more air and lets the engine make more power than the stock air filter.
Cleanable BMC air  filter systems (avail. direct from Factory Pro) for more power - click here   for more information.

True Rear Wheel Horsepower tm scale - difference between other scales.

RTR-SUZ-37-04 std

or

RTR-SUZ-37-02 alt

$89.95

Ignition Advance Kit

THE Ignition Advance Plate Kit!

This simple, bolt-on advance kit advances the timing. With most stock engines with stock compression ratios, there is more power everywhere. Part throttle power is better - helping corner exit speeds. Improved in-town driveability and quicker warmup.
Works better than pc3 ignition circuit. Starts easy!!! No backfires!!!! SMOOTH!
Installation instructions w/ large pics - click here

This advance kit really advances the ignition timing 4 degrees

...................................

 

Power Commander Ignition Module Notes

In my experience, the $350 Power Commander Ignition module "says" +/- "10", but it really only seems to change the ignition timing about +/-2-3 degrees (as of at least 02/09).  This was backed up by a DJ importer's experience.
According to a customer, dj told him  that ignition timing, doesn't affect power very much.
That's just wrong.
Factory Pro has over 30 years of research and development in high accuracy tuning in general and 20 years in producing Ignition Advancers (which REALLY DO change the ignition timing!)  and we've been producing dynamometers that read to .1 and .2 HP increments.

Testing on real load dyno, under realistic load, multiple DJ Ignition Modules on 600's and 1000's show that DJ +10  to DJ -10 "DJ degrees" equals aromd a 1% to 2% HP spread.
How could you change ignition timing a supposed "TWENTY DEGREES" and only affect the HP by 1% to 2%????

You can't change the ignition timing 20 degrees and only affect the power by a couple percent -  That's an obvious fact.
If you had "Best Power" ignition timing set and you retard or advance the timing a REAL 10 degrees, the bike world hardly run, losing around 10% - 20% True HP  if you retarded it.
if you advanced it a real 10 degrees, you'd lose a bunch of power, too and also, likely, give it fits of detonation.

Now - I'm still perplexed about the guy who posted that he gained 7 HP on his dynojet dyno with a "+5" setting on his DJ Ign Module!  - .5 DJ degrees /  about 1 REAL degree = 5 hp? and also perplexed about the ignition map that I got from a DJ sponsored Race team that showed +1 and +2 and -1's in their "official"  map! Lessee? They changed the ignition timing a miniscule  real .2 degree and they could see that hp change?
The 06 R6 that we were working on? It actually wanted more than 10 "dynojet degrees" in quite a few every part throttle positions for Best Power settings and all of the full throttle settings ended up at +5 to +10 "dynojet degrees". Compare that to the zero settings at full throttle that were supplied and the +1, +2 an +3 "dj degree" settings that were supplied.

A significant ignition timing change, that power can be measured would MAYBE be a real 1 degree - but you can only measure the HP change if the fuel mixture is absolutely PERFECT for Best power (NOT to misleading dealership level "AFR tuning") already -

 Normally, a REAL 2 degrees ignition timing change will change the power (on a Perfectly fueled engine) by about 1%.

(example 100 True HP > 101 True HP if a "good direction change" OR 99 True HP if it was "the wrong 2 deg direction change").

So - the only reason to run a DJ Ignition Module is to use a DJ Quickshifter (until the TEKA 4 QS upgrade is released)
 the DJ Ignition function is, otherwise, essentially $350 useless cost.

When tuning on and EC997 dyno, (which has the capability of measuring .1 to .2 HP changes), essentially, there are only a couple of DJ Ign Module settings:
Zero
+ or - 5 Dynojet degrees or
+ or 1 10 Dynojet degrees
and maybe "7" if "5" and "10" make the same power
Don't expect huge HP changes - as, as described above, you'll see 1 or 2 hp at best (at least on a real dyno)

So - what does that tell you?
That you need to do testing on a high quality dyne system, like the Factory Pro EC997 .
Then, you too, can learn all these "unpopular" facts!
Like inertia HP isn't real HP in the real world, dj hp numbers are bogus, tuning to an AFR for best performance is a myth....
Join Jordan Racing and Vesrah Racing and Suzuki NZ -

(I'm sure that the guy who got "7 DJHP" with a real 1 degree (aka: 5 Dynojet degrees)  isn't my buddy right about now, though....)
 

Best regards - Marc
 

 

Spark Plugs,
Denso
U27ESR-NxxxETR-U - Standard replacement plug from the largest supplier of electronic components to the MC industry in the world.
$5.50 ea
U27ES-NZU - Premium, Platinum, U Groove spark plug.
It is recommended to start a tuning session with new spark plugs.
$8.40 ea
Denso (ND, Nippon Denso) is the largest OEM supplier for autos and motorcycles of electrical components in the world. Sometimes, people forget that Denso makes pretty darn good spark plugs, too! Wide heat range properties discourage plug fouling at low speed AND overheating at high speed.
We have been using Denso spark plugs in our AMA Supersport bikes since Denso was Nippon Denso and ND. We have found that some standard, <$10, off the shelf, Denso spark plugs work as well as $125 special spark plugs - on a professional roadrace level!
Codes:
X = 12mm thread w/ 18mm hex
27 = Heat range. (Hint - it is ~3x NGK #. I.E. an "9" heat range in NGK)
E = 3/4" reach
P = Projected tip type plug or
T = Dual ground electrodes
R = Resister type internal construction
Z = Thin platinum center electrode w/ tapered ground (side) electrode
U = "U Groove" side electrode for better spark and finally..
9 = is "pregapped" at .9mm (You should check any "pregapped" plug before you install it..)

True Rear Wheel Horsepower® Factory EC997a Eddy Current Dynamometer

TECH Information


 

Hi Marc,
 
I ran Factory Pro engine covers on my rookie season in 2005 as a Novice rider with the CMRA.  As you know us rookies tend to crash a bit more than others.  I'm sure I'm not the first to say the covers and sliders ROCK!  On several lowsides throughout the season the bike slid on the sliders and never once tumbled.  I contribute this to the position on the slider on the bike.  Friends with conventional sliders found the slider digging in and flipping the bike causing much damage. Needless to say, my season ended in one Championship and two 3rd places.  CMRA seen fit to bump me to expert in 2006.  I purchased two brand new GSXR's and have already installed Factory Pro covers on the one through RaceworX in Dallas.  Unfortunately I had the chance once again on December 20th  at MSR Houston to test them out.  Once again they performed great!!!! The bike slid on the slider.  Beside a few scrapes on the plastic the bike was not damaged. 
 
With this said I feel like I could represent your product with much confidence! If you offer a support program I would be glad to participate.  As I said, I have already purchased a set for the Superbike.  I'm only in need of a left side stator cover for the 06 GSXR 1000.  Attached is a copy of my resume along with a rendering on the new paint scheme for the 2006 season.
 
I feel the your product has saved me a ton of $$$$ in crash repairs over the past season.
I
Thanks again,

Marv Esterly
CMRA #496 Expert

pn: RTR-SUZ-37-XX  -  ignition mount plate install and tech

application: gsxr600 / gsxr750 / gsxr1000, 1996 to 2005
(and 06/07 w/ different instructions)

tools required:
5mm allen wrench
#2 philips screwdriver
medium flatbladed screwdriver
Razor blade or Exacto knife
gasket sealant
14mm socket
air wrench


A look in.

Location of ignition trigger mounting plate on:

gsxr600, 97-05 (and similar)
gsxr750, 96-05(and similar)
gsxr1000, 01-07

1. Remove the outer "palm sized" small starter cover   (already removed).

2. Remove the inner, larger starter clutch cover (already removed). Remember, there is a screw in the upper left of the inner cover that is not accessible until the small, outer cover is removed. You will probably reuse the gasket

3. Remove the starter clutch bolt with a 14mm air wrench (that's the easiest and quickest way).

4. Remove the original ignition plate from the engine cases with a #2 Phillips screwdriver. (it's under the starter clutch gear)

 



5. With a flatbladed screwdriver, remove the ignition trigger coil from the original mounting plate and reinstall it onto the new Factory Pro ignition plate.
Be careful NOT to stab yourself with the screwdriver!

Note: The gold center core plate (at B, down arrow) of the coil assembly MUST extent "proud" of the surrounding off-white epoxy area when installed and tightened. There is a small amount of play to adjust with, and it must project outwards, towards the ignition rotor, usually ~.005" to .010".  (In other words, a real little bit)
If the center core is below the off-white surrounding area, the voltage produced will detrimentally affect the ignition system and make the engine difficult or impossible to start.

6. After installing the trigger coil to the ignition plate, temporarily reinstall the starter clutch and bolt and rotate the engine so that rotor projection at B, up arrow is aligned with the trigger coil (so you can measure the trigger coil clearance).

7. Install A-1phillips screw, snug. Install  A-2 Phillips screw and snug down.

8. Measure the clearance at B. It should be .015" to .020". Adjust by loosening A-1 and A-2 and pushing the plate towards the rotor. Tighten screws when done.
Notes:
1. 
 .040" pickup coil to ignition rotor clearance will make the engine difficult or impossible to start.

2.  So - you cracked the magnet because you didn't line up the locating hole......
     It's OK - just put the 2 pieces together and retighten the 2 flat bladed screws. Lucky you!

 

dynoroom,onramp,toright.jpg (198084 bytes)



Question: If .040" clearance will make the engine difficult to start, and .020 starts well, is .010" better? Haven't had time to test that, yet...

9. Check the tightness of the coil plate screws, reinstall the ignition plate. Use a bit of light strength thread locking compound on the screws if you want, for a good job.

10. Reinstall the starter clutch and mounting bolt. BE SURE to line up the indexing marks on the crankshaft end and the starter clutch or the TDC marks will be wrong and that could cause big problems if using the TDC marks to adjust the valves later.....

11. Reinstall the covers (don't forget the screw under the small cover). Replace or reseal gaskets as necessary.

12. You should not have any parts left over, except for the old ignition plate.

    True Rear Wheel HP  measurement on the EC997!

 

 



New and improved Teka SFI 2
with new TPS display and "MMT" Memory Module Tuner

Finally - Quick, easy, cost effective Suzuki tuning with no expensive "add-on boxes"
Suzuki cruisers and sportbikes

Please click here for more info

Contact Factory Pro
M-F, 9am - 6pm, Pacific time, -7 or -8 GMT

800 869-0497
 USA and Canada

415 491-5920

fax 415 492-8803

parts information
 info@factorypro.com

EC997 dynamometer information
info@factorypro.com

Product Support /Tech SECTION
click here

 

Mailing / Shipping address:
Factory Pro
179 Paul Drive
San Rafael, CA 94903
USA

And most importantly
Restart back at the HOME page and click on the red box in the top left to find the bike that you want parts for...
restart at HOME page

 

This Tuning Site has been visited by
  
people.
www.gigits.com - the oldest counting service on the web

          

 

 

 

LINKS
People ask me how I select the below links - as they aren't all mc related.
The below links are people and companies that are consistently impressive with their continual uniqueness and dedication to providing traditionally valued, quality products and services.
Marc
EFI and Carb Tuning by Wheelsmith Racing
The Rich Oliver Mystery School will help you discover your hidden inner strength. 
It will challenge you. It will teach you a new way of thinking, and a new way of riding. You can take your riding to an exciting new level!  

We use a variety of proven drills and training techniques. 
Practicing these techniques with our Yamaha dirt track trainers will enhance your abilities both on the track or the street.  

It doesn't matter what you ride or race, the Rich Oliver Mystery School improves everyone's skill level and mindset!

Factory Pro Spring Special!

Book a sightseeing flight over the Wine Country or a Kamikaze aerobatic flight or a biplane flight over Infineon Raceway, the Golden Gate Bridge and the San Francisco Bay for one or two during the spring and get a free souvenir t shirt!
(NEW!  Ask about the P-40 flights!)

707 938 2444

Just say that you saw this on the Factory Pro website!
Marc

Northern California's most unforgettable flying experience.  No experience required.  Open weekends!

Artisan Crafted Fine Cheeses – Since 1865       

Specializing in Handmade Brie & Camembert

Marin French Cheese Co., also known as The Cheese Factory and Rouge et Noir is not just the oldest cheese manufacturer in the country, but a vacationers and day trippers destination as well as a unique part of American History. Located north of San Francisco, east of Napa County, west of Pt. Reyes and Olema and south of Sonoma County, Marin French has produced hand crafted Artisan soft ripened cheese since 1865. Rouge et Noir cheeses are similar to French and European varieties but reflect the characteristics of Northern California, producing it's own regional style.


 

The extension of the laboratory for engines of the Swiss Federal Institute of Technology was completed in about 1935. Its architect was Rudolf Otto Salvisberg (1882-1940). He had a successful career in Berlin but returned to Switzerland after the advent of the Nazis. His architectural style was somewhat similar to that of Erich Mendelsohn. The staircase of the laboratory is in normal use but well preserved.
Edited to the tunes of Chemical Residue by Herbie Hancock.




Maybe in next rewrite, he'll fix the ignition timing and dyno chapters...
Otherwise great book with great starting ideas.

My bible


The little blue bible for quick references and little known facts.