Suzuki GSXR600, 97 and 99-00 with short, alloy stacks (pn:13667-34E00)
Suzuki GSXR600, 98 USA, 00,Italy with LONG, RED plastic stacks USA and 2000 Italy
Note:
 The 1998 USA and the 2000 Italy model gsxr600 had long red plastic stacks - and takes a CRB-"S38"  kit!
If your 1998 gsxr600 has short ALLOY V Stacks, use the "S71" style kit.
If you change to the short alloy v stacks, from the long red plastic ones - you will now use the "S71" series carb kit.
The short stacks are worth 1-3 True HP over the longer stacks with no loss of lowend or midrange when properly tuned.
Factory Pro's world renowned
Carb Jetting Kits
Factory Pro's own reliable
Ignition advance plate
Factory Pro's own
ProShift kit
Factory Pro's slickest shifting
EVO Shift STARs

Float Height Setting Tool

covers.gif (52810 bytes)

Factory Pro's own
Billet Engine Covers

 

Carb parts

 Long Boy Fuel Screw  set for
gsxr600 97-00

pn: CRZ-SCR-4030m

$79.95
 with 4 new screws, springs, washers and o-rings

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2.

 

"Long Boy"
GSXR600 finger adjustable Fuel Screw assembly

Frustrated with trying to find an "almost 90 degree"  screwdriver to fine adjust your fuel screws for best idle and cruise?
Use Factory Pro's new "finger adjustable" fuel screws to adjust fuel screws for best throttle response. Traveling to high altitude? It's easy to lean out the lowend temporarily.

Make your life easier!

Installation:
Remove old short stock fuel screws, old o-rings, old washers and old spring. The o-ring might be stuck in the carb, so, take a light and make sure it's really out if it didn't come out with the screw (or you can't find it after you took out the screw)
Use a small bent wire to pull it out if it doesn't drop out. Keep the old parts for "spares".

gsxr600, 97-00 screw assembly comes with:
4 Long Boy fuel screws
 4 new o-rings
4 new washers
4 new springs

              

 


CRB-S71-1.7-RK  $199.95

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2.

This is the highest performing carb kit available for the gsxr600 that retains excellent low speed driveability qualities.

Slightly more complex to install than a 1.0 or 1.1-ti Ti ProKit, but easier to fine tune.

 Use with stock or aftermarket exhaust, makes best power, overall. Period.

1.7 RaceKit

CRB-S71-1.1-TI   $159.95

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2.

Titanium needles. The toughest material used in a carburetor. These needles will still be around in the millennium after next. Keihin, unlike Mikuni, uses a plated needle jet. Ti and the plating, in this application are unbeatable for long life.
The kit, when properly tuned, adds more low-end / midrange and if the proper main jet is selected, more top-end power. Easy to install and tune - no slide drilling!

Ti ProKit carb kit

CRB-S71-1.0    $139.95

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2.

 

The kit, when properly tuned, adds more low-end / midrange and if the proper main jet is selected, more top-end power. Easy to install and tune - no slide drilling!

Standard drop-in carb kit

Ignition Advance Plates - better lowend and midrange

RTR-SUZ-37-02 (97-07 models)  $89.95

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2.

 

This simple, bolt-on ignition advancer kit advances the timing 4 degrees. With stock engines with stock compression ratios, there is more power everywhere. Part throttle power is better - helping corner exit speeds. Improved in-town drivability and quicker warm-up.


Installation instructions - click here.

Ignition Advance Kit

Factory Pro Billet Engine Covers w/ Integrated Sliders

COV-S37-RH/LH
covers.gif (52810 bytes)

$249.95 LH

$99.95 RH

For Race or Street use.
Used by nearly every high visibility team around. More than one race has been  won after a low-side crash - all due to the superior strength of the Factory Pro fine grain Billet Engine Cover's toughness!
Absolutely the strongest cover you can buy and the highest strength / weight ratio available.
More cover thickness than stock on both RH and LH side covers and can be show polished to a mirror finish!
Includes: Covers and replacement stainless steel allen screws.

Factory Pro Shift Kits, Pro Shift Kits and EVO Shift STARs.


SHFT-PRO-SUZ-37  $89.95

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2.

Factory Pro's Detent Arm Kit - Shift much quicker and Stop missing shifts.

Make shifting MUCH quicker and virtually eliminate those missed shifts. This is the same kit that most of the AMA has used at one time or another -

Includes Factory Pro Microbearing Detent Arm, the Factory Pro stronger detent spring and, if the package is *carefully* opened, a new clutch cover gasket.

So.......Stop missing shifts and protect your transmission from the damage caused by missed shifts - Install a Factory Pro Detent Arm Kit soon -

Trans Detent Arm Kit

Tuning Tools

TL-float height gauge   $59.95

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2.

 

 

 

The only way to accurately measure float heights. Works on nearly every carburetor.


Accurately and easily set your floats to adjust the lower end of the carburetion.

Spark Plugs,
Denso
U27ESR-N - Standard replacement plug from the largest supplier of electronic components to the MC industry in the world. ~$3.00
U27ES-NZU - Premium, Platinum, U Groove spark plug.
It is recommended to start a tuning session with new spark plugs.
~$10.00
Denso (ND, Nippon Denso) is the largest OEM supplier for autos and motorcycles of electrical components in the world. Sometimes, people forget that Denso makes pretty darn good spark plugs, too! Wide heat range properties discourage
plug fouling at low speed AND overheating at high speed.
We have been using Denso spark plugs in our AMA Supersport bikes since Denso was Nippon Denso and ND. We have found that some standard, <$10, off the shelf, Denso spark plugs work as well as $125 special spark plugs - on a professional roadrace level!
Codes:
X = 12mm thread w/ 18mm hex
27 = Heat range. (Hint - it is ~3x NGK #. I.E. an "9" heat range in NGK)
E = 3/4" reach
P = Projected tip type plug or
T = Dual ground electrodes
R = Resister type internal construction
Z = Thin platinum center electrode w/ tapered ground (side) electrode
U = "U Groove" side electrode for better spark and finally..
9 = is "pregapped" at .9mm (You should check any "pregapped" plug before you install it..)


Looking for your idle mixture screws?  Here is where they are located:


Tech

Installation, Ignition Advance Plate, GSX-R600, 97-05 and GSX-R750, 96-05 installation and pictures

Tech

Main Air Jet location for "1.7-RK" Race kits

 

Links

www.gixxer.com

 

pn: RTR-SUZ-37-XX  -  ignition mount plate install and tech

application: gsxr600/gsxr750/gsxr1000, 1997 to 200
5

tools required:
5mm allen wrench
#2 philips screwdriver
medium flatbladed screwdriver
Razor blade or Exacto knife
gasket sealant
14mm socket
air wrench


A look in.

Location of ignition trigger mounting plate on:

gsxr600, 97-08 (and similar)
gsxr750, 96-08 (and similar)
gsxr1000, 01-08(and similar)

1. Remove the outer "palm sized" small starter cover   (already removed).

2. Remove the inner, larger starter clutch cover (already removed). Remember, there is a screw in the upper left of the inner cover that is not accessible until the small, outer cover is removed. You will probably reuse the gasket

3. Remove the starter clutch bolt with a 14mm air wrench (that's the easiest and quickest way).

4. Remove the original ignition plate from the engine cases with a #2 Phillips screwdriver. (it's under the starter clutch gear)

 



5. With a flatbladed screwdriver, remove the ignition trigger coil from the original mounting plate and reinstall it onto the new Factory Pro ignition plate.
Be careful NOT to stab yourself with the screwdriver!

Note: The gold center core plate (at B, down arrow) of the coil assembly MUST extent "proud" of the surrounding off-white epoxy area when installed and tightened. There is a small amount of play to adjust with, and it must project outwards, towards the ignition rotor, usually ~.005" to .010".  (In other words, a real little bit)
If the center core is below the off-white surrounding area, the voltage produced will detrimentally affect the ignition system and make the engine difficult or impossible to start.

6. After installing the trigger coil to the ignition plate, temporarily reinstall the starter clutch and bolt and rotate the engine so that rotor projection at B, up arrow is aligned with the trigger coil (so you can measure the trigger coil clearance).

7. Install A-1phillips screw, snug. Install  A-2 Phillips screw and snug down.

8. Measure the clearance at B. It should be .015" to .020". Adjust by loosening A-1 and A-2 and pushing the plate towards the rotor. Tighten screws when done.
Notes:
1. 
 .040" pickup coil to ignition rotor clearance will make the engine difficult or impossible to start.

2.  So - you cracked the magnet because you didn't line up the locating hole......
     It's OK - just put the 2 pieces together and retighten the 2 flat bladed screws. Lucky you!
 

dynoroom,onramp,toright.jpg (198084 bytes)



Question: If .040" clearance will make the engine difficult to start, and .020 starts well, is .010" better? Haven't had time to test that, yet...

9. Check the tightness of the coil plate screws, reinstall the ignition plate. Use a bit of light strength thread locking compound on the screws if you want, for a good job.

10. Reinstall the starter clutch and mounting bolt. BE SURE to line up the indexing marks on the crankshaft end and the starter clutch or the TDC marks will be wrong and that could cause big problems if using the TDC marks to adjust the valves later.....

11. Reinstall the covers (don't forget the screw under the small cover). Replace or reseal gaskets as necessary.

12. You should not have any parts left over, except for the old ignition plate.

 

 

New and improved Suzuki Teka SFI  2

with new TPS display and "MMT" Memory Module Tuner

Finally - Quick, easy, cost effective Suzuki tuning with no expensive "add-on boxes"
Suzuki cruisers and sportbikes

Please click here for more info

Contact Factory Pro
M-F, 9am - 5pm, Pacific time, -7 or -8 GMT

800 869-0497
 USA and Canada

415 491-5920

fax 415 492-8803

parts information
 info@factorypro.com

EC997 dynamometer information
info@factorypro.com

Product Support /Tech SECTION
click here

 

Mailing / Shipping address:

Factory Pro
179 Paul Drive
San Rafael, CA 94903
USA

And most importantly
Restart back at the HOME page and click on the red box in the top left to find the bike that you want parts for...
restart at HOME page

 

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LINKS
EFI and Carb Tuning - Most all FI and carb tuning

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Marin French Cheese Co., also known as The Cheese Factory and Rouge et Noir is not just the oldest cheese manufacturer in the country, but a vacationers and day trippers destination as well as a unique part of American History. Located north of San Francisco, east of Napa County, west of Pt. Reyes and Olema and south of Sonoma County, Marin French has produced hand crafted Artisan soft ripened cheese since 1865. Rouge et Noir cheeses are similar to French and European varieties but reflect the characteristics of Northern California, producing it's own regional style.
The extension of the laboratory for engines of the Swiss Federal Institute of Technology was completed in about 1935. Its architect was Rudolf Otto Salvisberg (1882-1940). He had a successful career in Berlin but returned to Switzerland after the advent of the Nazis. His architectural style was somewhat similar to that of Erich Mendelsohn. The staircase of the laboratory is in normal use but well preserved.
Edited to the tunes of Chemical Residue by Herbie Hancock.




Maybe in next rewrite, he'll fix the ignition timing and dyno chapters...
Otherwise great book with great starting ideas.

My bible


The little blue bible for quick references and little known facts.