Honda CBR600rr 07-11

How quick is the EC997 to take a snapshot of power?
click here to download a 5k / 100% throttle .mov

Factory Pro 07-11 CBR600rr Velocity Stacks

 


Stack Notes:
The relief in the lower middle, between the two stacks is clearance  for the "airbox "bump" We use the "bump" top as part of the air inlet path.
The two "cutouts" on the upper section of the two radii are for air filter bolt clearance.
This is where the length wanted to be - so we got creative in the design.

 VEL-H41-xxxx    $359.95 set
1. Choose your shipping method
2.

<

 

 ..........................................

Feedback from Volga Mermut

http://www.hookit.for feedback

cbr600rr 07-11 Superflare Stacks

Boosted a bit of mid,
1-3 in the upper mid,  Revs higher with more power.
2-3 at peak and
extends the peak  rpm 700 to 1000 rpm higher, where it's 3-4 hp stronger at 14.5k rpm than stock stacks

 when measured under loaded dyno testing conditions on a bike with stock cam timing

Generally, we don't usually remap the FI when doing stack design, preferring to design stacks that improve power without creating humps and hollows in the fuel delivery curve.

The Factory pro Stack advantages are better average upper midrange and the addition of a "triangle of high rpm power" (that wasn't there before). Instead of power dropping off just over 14k and shifting at about 14.3k, now, you have an extra 700 - 1000 rpm of increased powerband and better peak power that wasn't there before.

The base test and the R&D final testing was done on the same day with a  BMC Race filter (as I think that just about everyone is using one). The stack power results should be the same powerband peak power differences with stock, stock w/ screen removed, K&N, Pipercross, Uni air filters.

Uses all stock mounting screws and air filter access is retained.

NOTE! The below hp figures are TRUE HP Scale
 for Dynojet HP: multiply True HP x 1.1 to 1.5


 

NOTE! The above hp figures are TRUE HP Scale
 for Dynojet HP: multiply True HP x 1.1 to 1.2
"True" and "Effective" hp doesn't change........ wandering "standards" do.
http://en.wikipedia.org/wiki/Horsepower

V stack install pics
 

 


 


pn: TEKA 4 H85 cbr600rr, 07-10
Includes cbr600rr harness

$475
(efi unit and harness package)


USA sales only - Even though this bike runs cleaner than it did when stock, no California street sales


Here it is - The legendary, almost mythical Teka 4!

YEARS of R&D and literally Hundreds of thousands of dollars to develop

The Teka 4 ADVANTAGE

Realtime tuning changes for quicker tuning and more optimal part throttle settings.
Patent Pending cylinder split tuning routine - allows the tuner to do a better job in less time.
Better that industry standard rpm recognition for more accurate mapping.
Better than industry standard TH% recognition for more accurate mapping.
Super quick ECU>Software communication.

All features designed to allow superior tuning in Less tuning time.
 

Can be tuned to Best Power on the legendary EC997 dyne systems - or a dj or dj clone, if there's not a local EC997 dyno near you.

Remember

It's the Teka 4:

"It's REALTIME"


 

                 

Factory Pro CBR600rr Velocity Stacks

 


FIB-HON-33604 R
Factory Pro BMC Race Filter
Available Now!$99.95
in stock

NEW Factory Pro BMC Race air filter. Flows more air than any stock replacement type air filter.
Cleanable cotton gauze type filter.

(if racing, check for legality!)


SHFT-EVO-H21-KT      $199.95

1. Choose your shipping method
2.

EVO Shift STAR kit

The pro rider's "Night and Day" Advantage

You are racing and don't have one?
 

You want easier and quicker upshifts, decreased shift lever travel, fewer missed shifts and wickedly quick downshifts?

We all do -

This is the kit that makes the difference.
Track and street.

Install directions page

........................................

Note about quickshifters
You must set your quickshifter kill time 5mm to 15ms quicker or the shifting will be clucky on the track.

.......................................................

Educational notes about shifting:

As a professional former engine builder, I've done most everything you can do to a set of gears, and shafts.

  • A great (5 to 10 hours of labor) gearbox job generally includes:
     

    • Shimming to minimize lateral play on the gears. (to builder's judgment)

    • Shimming to move each fixed gear closer to it's sliding mate (but not too close) (to builder's judgment)

    • Shimming shafts to move the assembly closer to an optimum position. (to builder's judgment)

    • Using a surface grinder to make your own custom thickness shims.

    • Making sure that you place the "rounded" side of the circlips against any shim or gear

      • That puts the "sharp" edge of the circlip nicely in the circlip retaining groove on the transmission shaft so it doesn't "ramp out" under side loading..

    • Checking and adjusting shift mechanism "fingers" on the shift star "pins". (to builder's judgment)

    • Checking, replacing gears with worn engagement dogs and slots - or undercutting worn engagement dogs.

      • I tend to try to use as little angle on the undercut, as the more undercut angle, the more you have to let off the power to get the gears to separate - important when not using a "quickshifter" or "air shifter".

    • Deburring of most gears, most shafts, the shift drum and the shift forks

      • A commercial facility, such as Supertech, owned by the iconic Dennis Zickrick, in Colorado, does metal finishing and low friction coatings.

    • I don't recommend cryogenically treating powdered metal gears, like most Japanese type gears are - I don't feel it's a good use of the process. I know that I'll get some flack on that. I'm not saying that "cryo" is bad, as I do use it at times for pistons, springs, knives, unfinished gun barrels... just not powdered metal gears or large finished machined castings.
       

  • Additionally, separate from the gears and shafts, there's the shift mechanism (shift shaft, selector device, shift fingers, detent arm and spring, detent star)
     

    • Checking straightness of shift shaft (sometimes they get bent on the left, shift linkage / rear set side)

    • Polishing sliding parts in the shift mechanism (to decrease friction of shift drum rotation - and "quicker is better")

    • Reducing friction of the detent arm (arm needs a bearing - which we make as a model requires and "quicker is better")

    • optimizing detent arm spring pressure (if the spring pressure should be changed, we make - and "quicker is better")

    • optimizing detent ramps (if the ramps aren't right, we make replacement "stars" - making it "quicker")
       

  • Adding an EVO Shift STAR kit - In general, if the gearbox is setup "alright" (I would say that most stock, original, undamaged transmissiona are "alright"), that just adding the EVO Shift STAR kit is going to be 80% to 90% of what is theoretically possible in improving shifting quickness, reducing missed shifts, decreasing rider effort and protecting the shift forks and gear engagement dogs from damage caused by missed shifts.
     

  • How do you know that a transmission is shifting quicker and more reliably?

    • You can feel it when riding.

      • Even when hand shifting on the bench, it's easier to get out of gear and "snicks" into gear, rather than "clunks" into gear (yes, most Kaws won't shift into 2nd unless the output shaft is spinning :-)

    • You notice that you only have time to slightly "twitch" the throttle off a teeny bit between shifts and hardly have time to pull the clutch lever even a little before the bike's already in the next gear.

    • You "try" to miss a shift on bench or riding and almost can't.

    • Your "quickshifter" equipped bike shifts clunkily after an EVO Shift STAR kit install and you have to decrease "shift kill time" by 15 to 20ms to accommodate the EVO STAR's quicker shifting.

      • That 15 to 20ms is now converted to "engine power" time, rather than "engine kill" time. That will improve power delivery time on a racetrack and at the drags.

      • Funny story - an AMA team called up and said the bike's shifted awfully clunky after the Shift STAR - I was mystified and in talking, we couldn't figure out why the riders claimed the clunkiness - as in the pits, it was def. quicker - and didn't even think to ask about whether they were using a quickshifter.
        They called up later and said that they figured out that the "quickshifter" was now killing the power too long and it was perfect when they decreased the shift kill time.

        • BTW - for roadracing, a perfect QS system will have several factors to program. Should still be pretty easy to sort out - and there's nothing commercially available as or Feb 2009, and that includes the guy who supposedly built his own Suzuki ecu, (well, he did make the box at least - the ECU seemed to be a repackaged EFI Technologies ECU according to the software) on the market that's "right" for roadracing, though most all are are fine for drag racing and  "alright" for roadracing.

 

It's everything that I ever wanted to do to a shift mechanism -
Slightly stronger detent spring - a new MicroBearing detent arm and the final piece... A completely redesigned, empirically refined, multi angled, variable radii, repeaked and valleyed:
EVO-7 DETENT STAR
This part will totally change the feel of the bike as a whole. The shifting effort is about the same - but the speed at which the gears actually engage is dramatically improved - Quicker, easier, shifting - A "twitch" on the lever and the throttle and you are in the next gear! Perfect for track use and road riding for effortless downshifts into a corner and just a "tap" to upshift without any more than a "twitch" off the throttle -
That's not even mentioning that missed shifts virtually disappear!

In town? Low rpm cruise in second - shift to third? So quick and smooth that it will surprise and amaze - NO more clunky, lazy shifting in town - As I said - it's totally different and improved -

Proven concept - Virtually all the Factory Pro Support riders in the AMA and WERA multi- Champions Vesrah Racing tested and proved the EVO-7 Stars in 2003.
Stock shift performance that everybody used to take as a "given" will be regarded as "slow and lazy" after riding a bike with this kit -
Kit includes the new Factory Pro designed Shift Kit, a new Factory Pro detent arm with a low friction microbearing roller, a new Factory Pro shift spring and the NEW Factory Pro EVO Detent Star.
Make shifting MUCH quicker. MUCH easier, MUCH lighter and virtually eliminate missed shifts.

Marc  800 869-0497 



 



All power products are developed on the Factory Pro EC997a Low Inertia Load Dyno for .1hp resolution for maximum performance.
For the best in tuning - locate the
Factory Pro Dyno Center nearest you.
They will have the latest Factory Pro CBR600fi products first!

To diagnose rich or lean conditions, comparing Factory Pro's Eddy Current Sweep and Eddy Current Step Tests will allow, even without an exhaust gas analyzer, you to diagnose many rich and lean carburetion problems.

To do these tests, you must have load conditions that are equal, as far as the engine is concerned, to get comparable information. Factory Pro is the only company that specializes in tuning and has empirically derived more than one formula to do this.

Generally, if other dyno companies are asked, they respond with "We can do that" or "You don't need to do that." Not acceptable. Your dyno manufacturer should be able to help tune.

Companies with add-on "retarders" bolted onto high inertia systems cause excess engine wear when testing.

Eddy Current dynamometer systems must be originally designed as low inertia systems so as to not cause excess engine wear.

Factory Pro's EC997 Eddy Current dyno is the state of the art in Tuning Procedures.
 

V Stack Install

V Stack Install
(This is the same install  as the 03-09)
Remove tank cover.

Flip gray latch on ECU and unplug the two connectors.

Remove ECU.
Unbolt tank mounts and prop tank out of the way.
Unplug gray connector.
Remove screws and lift off airbox top.
Unscrew air filter mounting screws and lift out air filter.
(How about a new BMC filter?)
Use a GOOD short #2 Philips and remove the stock velocity stack screws.
Install your new Factory Pro Superflare V Stacks
Reassemble everything in reverse order! Make sure you use a factory Honda service manual for installation. All instructions are for general information, not specific.

 

 

 

 



New and improved Teka SFI 2
with new TPS display and "MMT" Memory Module Tuner

Finally - Quick, easy, cost effective Suzuki tuning with no expensive "add-on boxes"
Suzuki cruisers and sportbikes

Please click here for more info

Contact Factory Pro
M-F, 9am - 6pm, Pacific time, -7 or -8 GMT

800 869-0497
 USA and Canada

415 491-5920

fax 415 492-8803

parts information
 info@factorypro.com

EC997 dynamometer information
info@factorypro.com

Product Support /Tech SECTION
click here

 

Mailing / Shipping address:
Factory Pro
179 Paul Drive
San Rafael, CA 94903
USA

And most importantly
Restart back at the HOME page and click on the red box in the top left to find the bike that you want parts for...
restart at HOME page

 

This Tuning Site has been visited by
  
people.
www.gigits.com - the oldest counting service on the web

          

 

 

 

LINKS
People ask me how I select the below links - as they aren't all mc related.
The below links are people and companies that are consistently impressive with their continual uniqueness and dedication to providing traditionally valued, quality products and services.
Marc
EFI and Carb Tuning by Wheelsmith Racing
The Rich Oliver Mystery School will help you discover your hidden inner strength. 
It will challenge you. It will teach you a new way of thinking, and a new way of riding. You can take your riding to an exciting new level!  

We use a variety of proven drills and training techniques. 
Practicing these techniques with our Yamaha dirt track trainers will enhance your abilities both on the track or the street.  

It doesn't matter what you ride or race, the Rich Oliver Mystery School improves everyone's skill level and mindset!

Factory Pro Spring Special!

Book a sightseeing flight over the Wine Country or a Kamikaze aerobatic flight or a biplane flight over Infineon Raceway, the Golden Gate Bridge and the San Francisco Bay for one or two during the spring and get a free souvenir t shirt!
(NEW!  Ask about the P-40 flights!)

707 938 2444

Just say that you saw this on the Factory Pro website!
Marc

Northern California's most unforgettable flying experience.  No experience required.  Open weekends!

Artisan Crafted Fine Cheeses – Since 1865       

Specializing in Handmade Brie & Camembert

Marin French Cheese Co., also known as The Cheese Factory and Rouge et Noir is not just the oldest cheese manufacturer in the country, but a vacationers and day trippers destination as well as a unique part of American History. Located north of San Francisco, east of Napa County, west of Pt. Reyes and Olema and south of Sonoma County, Marin French has produced hand crafted Artisan soft ripened cheese since 1865. Rouge et Noir cheeses are similar to French and European varieties but reflect the characteristics of Northern California, producing it's own regional style.


 

The extension of the laboratory for engines of the Swiss Federal Institute of Technology was completed in about 1935. Its architect was Rudolf Otto Salvisberg (1882-1940). He had a successful career in Berlin but returned to Switzerland after the advent of the Nazis. His architectural style was somewhat similar to that of Erich Mendelsohn. The staircase of the laboratory is in normal use but well preserved.
Edited to the tunes of Chemical Residue by Herbie Hancock.




Maybe in next rewrite, he'll fix the ignition timing and dyno chapters...
Otherwise great book with great starting ideas.

My bible


The little blue bible for quick references and little known facts.